Flexible Large-Format X-ray Mosaic Cassette System

The Flex Ray 2×3 Velcro Mosaic System is a mobile cassette kit that lets EOD, search and forensic teams build large, stable X-ray panels in the field. Using flexible FleX-Ray cassette envelopes, stabilising bars and Velcro “sticky” mounts, operators can assemble a 2×3 mosaic for 356mm × 432mm CR image plates, capturing complete images of doors, vehicle panels, luggage and other oversized targets in a single exposure.

Based on the proven FleX-Ray cassette concept, this 2×3 configuration is ideal when you need more vertical or horizontal coverage than a 2×2 panel can provide, while still remaining light, portable and fast to deploy on real operations.

Key benefits

• Rapid large-area coverage: Six cassette envelopes can be arranged into a 2×3 grid, providing a substantial imaging area for vehicle sides, doors and structural elements.
• Stable support for CR plates: Each cassette houses a stiffener panel to keep 356mm × 432mm image plates flat and protected during positioning and exposure.
• Flexible Velcro mounting: Velcro-backed “sticky sticks” and tabs allow you to secure the mosaic to walls, doors, vehicle panels and other surfaces without improvised straps or tape.
• Consistent geometry and alignment: Stabilising bars help maintain even spacing and alignment between cassettes, improving mosaic accuracy and repeatability.
• Clear image referencing: Lead numbers, arrows and 25mm steel reference balls can be placed on or between cassettes to mark points of interest and provide scale on every image.
• Field-ready colours and build: Envelopes and stabilising bars are supplied in Desert Tan or Black, with rugged construction suited to daily operational use.

Typical applications

• Large-area radiography on vehicles, including doors, quarter panels and boots.
• Mosaic imaging of doors, lockers, cabinets and building surfaces during high-risk search.
• Full-length imaging of large bags, freight items and improvised containers.
• Forensic and post-blast investigations where complete coverage and clear referencing are critical.
• Training on advanced CR mosaic techniques for new and experienced X-ray operators.

What’s in the Flex Ray 2×3 kit

The Flex Ray 2×3 Velcro Mosaic System typically includes:

• FleX-Ray cassette envelopes: Six cassette envelopes sized for 356mm × 432mm CR plates, each with an internal stiffener panel.
• Velcro mounting hardware: A set of short and long Velcro “sticky sticks”, grommet tabs and rings for securing and tensioning the mosaic on a wide range of surfaces.
• Stabilising bars: Bars that link cassettes together and maintain panel shape in the 2×3 configuration.
• Reference markers: Lead numbers, lead arrows and 25mm steel reference balls to provide scale and clearly mark points of interest on the radiograph.
• Carry bag: A padded carry bag that keeps all cassettes and accessories organised, protected and ready to deploy.

Technical highlights

• Product: Flex Ray 2×3 Velcro Mosaic System.
• Mosaic layout: 2×3 cassette grid using 356mm × 432mm CR image plates.
• Mounting method: Velcro-backed sticks, tabs, rings and straps for fast attachment to doors, walls and vehicle panels.
• Colour options: Desert Tan or Black envelopes and stabilising bars.
• Compatible imaging: Computed radiography (CR) plates and standard portable X-ray generators used by EOD, search and forensic teams.

Build fast, stable X-ray mosaics for large and complex targets in real operational environments. Talk to J3Seven about the Flex Ray 2×3 Velcro Mosaic System today.