Flexible Velcro X‑ray Mosaic Cassette System

The Flex Ray 2×2 Velcro Mosaic System is a mobile cassette kit that lets EOD, search and forensic teams build large, stable X-ray panels in seconds. Using four flexible cassettes, Velcro “sticky sticks” and stabilising bars, operators can create 1×4 or 2×2 mosaics for 356mm × 432mm CR image plates, capturing complete images of doors, vehicle panels, luggage and other oversized targets with a single exposure.

Designed for computed radiography (CR), the system keeps image plates flat, aligned and easy to position on vertical, horizontal or overhead surfaces. The entire kit packs into a compact carry bag, making Flex Ray ideal for dismounted teams needing a lightweight, repeatable large-panel solution.

Key benefits

• Create large panels fast: Four cassette envelopes can be configured into a 2×2 square or 1×4 strip for versatile target coverage.
• Reliable support for CR plates: Each cassette includes a stiffener panel to keep 356mm × 432mm image plates flat and protected.
• Velcro “sticky sticks” for mounting: Short and long Velcro-backed sticks secure cassettes to walls, vehicle panels, doors and other surfaces without tape or improvised fixes.
• Consistent geometry: Stabilising bars and grommet tabs maintain spacing and alignment, improving mosaic accuracy and interpretation.
• Integrated reference markers: Lead numbers, arrows and 25mm steel reference balls support clear image referencing and scale analysis.
• Field-ready construction: Available in Desert Tan or Black with rugged envelopes and mounting components designed for operational environments.

Typical applications

• Large-area X-ray imaging on vehicles, including doors, quarter panels and boots.
• Mosaic imaging of doors, lockers, cabinets and building surfaces.
• Full-length radiography of luggage, parcels and freight items.
• Forensic and post-blast investigations requiring full coverage and reference marking.
• Training on advanced CR mosaic techniques.

What’s in the Flex Ray 2×2 kit

• Carry bag (×1): Padded transit bag for organised storage and rapid deployment.
• FleX-ray cassettes (×4): 356mm × 432mm envelopes, each with internal stiffener for CR plates.
• Sticky sticks – short (×8): 305mm Velcro mounting sticks for compact surfaces.
• Sticky sticks – long (×12): 610mm Velcro mounting sticks for larger targets and increased stability.
• Steel reference balls (×4): 25mm diameter steel balls for density and scale reference.
• Lead numbers (set): Numeric markers for plate identification and mosaic reference.
• Grommet tabs (×16): Tabs for attaching cassettes to sticky sticks and stabilising bars.
• Flat rings (×5): Used with grommets to tension and stabilise the panel.
• Wrap straps (×4): For bundling or securing the system to large structures.
• Lead arrows (×4): Directional markers to highlight points of interest.

Technical highlights

• Product: Flex Ray 2×2 Velcro Mosaic System.
• Supported plate size: 356mm × 432mm CR image plates.
• Mosaic layouts: 2×2 square or 1×4 strip.
• Mounting method: Velcro-backed sticky sticks with grommet tabs, flat rings and wrap straps.
• Colour options: Desert Tan or Black.
• Use with: Computed radiography (CR) plates and portable X-ray generators used by EOD, search and forensic teams.

Why choose Flex Ray 2×2

• • Rapid mosaic deployment: Build large-area X-ray panels in seconds without rigid frames or tripods.
  • Local support & training: Assistance with mosaic technique, SOP development and operator training.

Build fast, stable X-ray mosaics for vehicles, doors and large targets using a system designed for operational reliability. Talk to J3Seven about the Flex Ray 2×2 Velcro Mosaic System today.